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Four-Way Shuttle Racking System

Fully automated high-density pallet storage: omnidirectional shuttles, lifts and racking engineered as one structure.

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Four-Way Shuttle Racking System

A four-way shuttle system stores pallets in deep, dense lanes while omnidirectional shuttle cars travel both along and across the aisles, transferring between levels via vertical lifts. The result is AS/RS-level automation with far greater layout flexibility than crane-based systems — and storage density that conventional forklift racking cannot reach.

The rack structure is the foundation of the whole system. Rail straightness, lane tolerances and beam deflection directly determine whether shuttles run smoothly at full speed or fault out every shift. JISE engineers the racking to FEM 10.2.19 (the shuttle-racking design code) together with the shuttle supplier's interface data, so the steel and the robots are designed as one system — not patched together on site.

JISE four-way shuttle projects include a 32 m high-bay installation in Thailand (24,000+ pallet positions), a 25 m system in Mexico, and multi-thousand-position systems for e-commerce and manufacturing clients. Systems are engineered for ambient, chilled and deep-freeze environments.

Typical applications

E-commerce fulfillmentCold storageFood & beverageManufacturing
Engineering note. Load capacities, span–load curves and seismic parameters for JISE racking are calculated project-by-project by our structural engineers and issued with stamped documentation. FEA (finite element analysis) reports can be provided in the official language of your project location. Contact us with your pallet spec and bay configuration for project-specific data.

Project gallery.

Four-Way Shuttle Racking System project photoFour-Way Shuttle Racking System project photoFour-Way Shuttle Racking System project photo

Related systems.

Radio Shuttle Racking

Radio Shuttle Racking

Semi-automated deep-lane pallet storage: remote-controlled shuttles inside drive-in-style lanes, FIFO or LIFO.

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Multi-Level Shuttle Racking (Tote & Bin)

Multi-Level Shuttle Racking (Tote & Bin)

High-throughput tote/carton AS/RS racking for multi-shuttle and CTU robots — the steel backbone of goods-to-person systems.

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AS/RS High-Bay Racking

AS/RS High-Bay Racking

Crane-served and rack-clad automated storage up to 30+ m, engineered for seismic and wind loads.

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Send us your warehouse dimensions, pallet spec and target location count — our engineers reply with a layout proposal and budgetary price.

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